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Poleline Hardware

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Aerial Pole Line Hardware Package 1 Mile 40 Poles

Hardware Packages

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All the hardware you need to get the job done!  We have put together a compelete package which includes all the pole line hardware needed to complete an average mile required for aerial construction. An average mile is based on 40 poles per mile.  Please consult your strand map for actual bill of materials.



Strand - Galvanized Steel Strand - Poleline Hardware

EHS Galvanized Strand

Zinc coated guy or messenger strand for aerial applications.

Features Include:

  • Class A strand is made to meet ASTM 475A
  • Also meets ASTM A492-95
  • 1x7 Wires in Strand
  • .080 mm diameter of coated wire
  • Standard reels are 5000'

...

Lashing Wire - Stainless Steel

Stainless Steel Lashing Wire

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Comstar Supply stocks only the highest quality stainless steel lashing wire.

The .045 Type 430 Lashing Wire features:

The .045 Type 430 Lashing Wire  is a magnetic thermally nonhardening ferritic stainless steel alloy containing 16-18% chromium with no nickel or molybdenum rending it susceptible to corrosion attack.

 

  • Annealed Temper
  • 70,000-95,000 PSI Tensile Strength
  • 125 lb average break strength

 

The .038 Type 302 Lashing Wire features:

The .038 Type 302 Lashing Wire is an austenitic non-magnetic and thermally non-hardening stainless steel.  Corrosion and oxidation resistance is provided by 18-20% ...

Machine Bolt

Machine Bolt

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Machine bolts with a square head and nut, threaded. Bolts are 5/8 inch in diameter and hot dipped galvanized.

Double Arming Bolt - 14 inch

Double Arming Bolt

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5/8 inch Double Arming Roll Threaded Bolts with cone point at each end to make driving and removal easy without damage to the threads.

THIMBLEEYEBOLT

Thimble Eye Bolt

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Straight style thimble eye bolts which are used for attaching guys and deadends to poles and crossarms, eliminating the need for timbles, strain plates, guy hooks, and extra strand. 5/8 inch Bolt Diameter and hot dipped and galvanized.

D Lashing Clamp

D Lashing Clamp

Used in aerial construction to secure terminating lashing wire or ground wire to a strand.

  • Tensile strength of the jaws exceeds 50,000 PSI.
  • Terminal ends of stud are staked to prevent disassembly during shipping and installation.
  • Attaches to strand ranging in size from 1⁄4"(6.6M) to 7⁄16"(16M).
  • The jaws are rolled and stamped from annealed 1018 Steel.
  • The stud of the D Cable Lashing Clamp is formed from Grade 5 Steel.
  • All components of D Cable Lashing Clamps are mechanically galvanized to meet ASTM Specification B695, Class 50, Type 1.
  • The Stainless Steel Lashing Clamp is comprised of a stud, two washers, and two nuts manufactured in 304 Stainless Steel, ...

Kull Bonding Clamp - Poleline Hardware

KUL Bonding Clamp

The assembly consists of 2 clamp sections and a 5/16 x 7/8-inch bronze hex washer head bolt. On clamp section is tapped to allow installation with a single wrench.

GROUNDRODCLAMP

Ground Rod Clamp

These Bronze Ground Rod Clamps, used with copperbound ground rods, provide a low resistance and secure copper-to-copper connection. These heavy-duty clamps develop a high-pressure contact between the rod and the grounding wire and can be easily disconnected when it is desired to measure resistance of the ground.

Cross Over Clamp

Crossover Clamp

  • Used in aerial construction at the mid-span to clamp two 1/4" strands together perpendicularly. Crossover plates are tapped to eliminate the handling of loose nuts.
  • Stamped from AISI 1008 Steel.
  • Supplied with two 3/8" x 1" Hex Bolts.
  • All components are mechanically galvanized to meet ASTM Specification B695, Class 50, Type 1.
  • Manufactured in the United States.


Guy Clamp - Poleline Hardware

Guy Clamp

Used to form guy loops that attach to anchor rods.

  • Parallel grooves accept strand without marring.
  • Plate halves align evenly for ease of installation.
  • Each clamp is comprised of (2) plates, (1 or 3) carriage bolts with regular square nuts.
  • Hot dip galvanized to meet ASTM Specification A153, Class B3 and C.


Straight Suspension Clamp

3 Bolt Cable Suspansion Straight Clamp

Cable suspension clamps are used with through bolts, which serve as a clamping members and are shaped to securely grip messenger wire to the pole. A nut and washer is used between the clamp and the pole to provide proper spacing.

Angle Suspension Clamp

Angle Suspension Clamp

Angle suspension clamps have curved ends to prevent damage to the messenger strand when turning smallangles. All clamps firmly grip 1/4 to 7/16 inch diameter strand. They are furnished with two track bolts and a center mounting hole.

figureeightsuspclamp

Figure 8 Suspension Clamp

Used to secure figure 8 cable to telephone poles.

  • Each Suspension Clamp is comprised of two aluminum plates, two 1⁄2? carriage bolts, and two square nuts.
  • The plates are extruded and stamped from 6063-T6 Aluminum.
  • Center hole accommodates 5⁄8? bolts.
  • Figure 8 Three-Bolt Suspension Clamps are 6? long.
  • Carriage bolt and nuts are formed from Grade 2 Steel.
  • Carriage bolts and square nuts are hot dip galvanized to meet ASTM Specification A153, Class C.
  • Manufactured in the United States.


Expanding Anchor - Poleline Hardware

Expanding Anchors

A multi-blade, one piece top plate expands upon impact into undisturbed earth to form a cone shaped square, which distributes the achor's holding power over a wide area, building up compression against an inverted pyramid to the earth.

  • Offers excellent holding power with minimal soil disturbance.
  • A two piece assembly consisting of a curved base plate and an integral unit with eight expanding blades and a top section used as a striking surface.
  • Black paint is applied for maximum corrosion resistance.
  • Formed metal cavity on the underside of the curved base unit accepts the nut of the guy rod when assembling the anchor.
  • The blades are expanded in a lateral motion by forcing the curved blades against the curved ...

Anchor - Poleline Hardware

No Wrench Screw Anchor

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Used for anchoring guy wires in the ground.

  • Anchors can be installed by either manually screwing anchor in, or by using power driven equipment.
  • Eye dimensions are the same as Anchor Rods.
  • Screw anchors consist of an unthreaded triple eye rod with an angled point, and a firmly welded helix.
  • Hot dip galvanized to meet ASTM Specification A153, Class C.


Strand Link - Poleline Hardware

Auto Strandlink

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Auto Standlinks can be interchanged with standard Guy Dead-Ends while Auto Dead-Ends can be interchanged with False Dead-Ends for securing guy wire to poles, building or other aerial applications.

Guy Deadend - Poleline Hardware

Guy Dead End

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No description available.Guy Dead Ends, installed at the top, the breaker and the anchor, provide today?s most effective method for securing guy strand. This unique, one-piece deadend is neat in appearance and free from bolts or high-stress holding devices. Guy Dead Ends are made from the same material as the strand, they will hold the same published rated breaking strength.

False Deadend - Poleline Hardware

False Dead End

False Dead-ends are a fast, safe, and economical method for false dead-ending strand. They are easily applied without any special tools, and because False Dead-ends are made from the same material as the strand, they will hold the same published rated breaking strength.

Strand Splice

Strand Splice

Strand Splices are used to repair strand or messenger simply and economically.All applications can be checked visually - no guess work involved. Because of its superior design, the Strand Splice provides maximum strength and excellent fatigue characteristics resulting in longer life for both strand and messenger.

bolteyelet1

Standard Long Eyelet

  • Used with machine bolts for dead-ending.
  • Forged from High strength AISI 1018 Steel.
  • Hot dip galvanized to meet ASTM Specification A153 Class A.


Thimble Eye Nut

Thimble Eye Nut

Thimble eyenuts are used for span, head, and stub guying.

Oval Eye Nut

Ovaleye Nut

Oval eyenuts are used for deadending with suspension or strain insulators.

Square Nut - Poleline Hardware

Square Nut

Square nuts have always been considered the safest to use by utility linemen because of their large wrenching sufrace. They are used on all types of threaded bolts and insulator pins.

Square Washer - Poleline Hardware

Flat Square Washer

2 1/4" Galvanized square flat washer.

J Hook

J Hook

J hooks designed for supporting bail type drop wire and deadend clamps from poles and crossarms. This hook features a rolled fetter drive threads and a pilot point for easy starting.

Copper Staple - Poleline Hardware

Copper Coated Staple

Copper coated staple used to secure ground wire and ground wire molding to wood poles.

Wall Strap - Poleline Hardware

Wall Strap / Suitcase Handle

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Wall straps are used for guying and deadending messenger strand to building walls. This wall strap can also be used to terminate strand at a right angle to the building to the building wall. The wire rope thimble is reccomended to protect the strand.

Guy Attachment Strap J25164

Guy Attachment Strap

Guy Attachment Straps provide an economical and efficient means of fastening guys to poles.  Well rounded wire grooves protect the strand from damage.

The formed steel style guy attachments feature a closed strand loop when mounted.  The ears of the malleable guy attachments will accommodate any type of guy loop or clamp bail.  The lower mounting hole is for a 1/2" lag screw.

Note: Wherever possible, installation should be made under the head of a machine bolt; when used under the nut, the htreaded portion of the bolt is subject to stress, thus reducing strength.



Guy Marker Guy Guard

Guy Markers

Guy markers can be used where anchor guys are exposed to pedestrian or vehicular traffic.  Guy markers retain good physical characteristics, with a range of extreme temperatures athat are self-extinguishing when exposed to fire.

Guy markers offer several advantages: 

  • The O.D. of applied dead-ends is not a factor in product selection.
  • Wide combination of strands ( range 3/16" - 1/2") can be accomodated by one size Guy Marker.
  • It can be installed quickly without bolts or metal parts. 
  • The guy can be covered all the way around.


Plastic Spacer Tie - Aerial Support

Aerial Support Plastic Spacer Ties

Aerial Support Spacer ties are molded from special high impact nylon, and the spacers are in a high density outdoor black polyproylene to resist the harsh effects of sunlight, saltwater and harsh chemical environments.  The one-piece ties are pre-grouped in handy multiples of 5 to save installation time.

Copper Ground Rods

Copper Ground Rods

The ground rod is the most widely used grounding electrode.  Copperbonded ground rods have properties which make them particularly well suited as driven ground electrodes.  They are protected against corrosion by a copper jacket that is bonded to the high strength steel core.

Bare Copper Wire

Copper Wire

Bare Coper Wire, 6awg., is suitable for use for overhead transmission and distribution applications.

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